Liquid phase sintering

Liquid phase sintering is a sintering technique that uses a liquid phase to accelerate the interparticle bonding of the solid phase. In addition to rapid initial particle rearrangement due to capillary forces, mass transport through liquid is generally orders of magnitude faster than through solid, enhancing the diffusional mechanisms that drive densification. The liquid phase can be obtained either through mixing different powders—melting one component or forming a eutectic—or by sintering at a temperature between the liquidus and solidus. Additionally, since the softer phase is generally the first to melt, the resulting microstructure typically consists of hard particles in a ductile matrix, increasing the toughness of an otherwise brittle component. However, liquid phase sintering is inherently less predictable than solid phase sintering due to the complexity added by the presence of additional phases and rapid solidification rates. Activated sintering is the solid-state analog to the process of liquid phase sintering.

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